TSMC, Samsung… And Maybe Intel? Why Tesla's Chip Strategy Is Trying To Cover Every Foundry

Global
Source: Benzinga.comPublished: 11/07/2025, 12:14:19 EST
Tesla
AI Chips
Semiconductor Foundry
Vertical Integration
Supply Chain Resilience
TSMC, Samsung… And Maybe Intel? Why Tesla's Chip Strategy Is Trying To Cover Every Foundry

News Summary

Tesla CEO Elon Musk has expressed concerns about the global silicon shortage, which could hinder Tesla's AI ambitions. Tesla is currently collaborating with both Taiwan Semiconductor Manufacturing Co Ltd (TSMC) and Samsung Electronics Co., Ltd to produce its upcoming AI5 chip, which powers its self-driving systems and AI infrastructure. Musk warned that even with these two major partners, chip production might still be insufficient, leading Tesla to explore potential talks with Intel and even consider building its own "TeraFab" chip factory. Musk views this multi-foundry strategy as an "insurance" measure to secure Tesla's AI chip pipeline, especially as AI models grow and the Dojo supercomputer scales. He emphasized that diversifying production and eventually bringing manufacturing in-house would give Tesla control over its most crucial input, enabling rapid AI chip iteration from AI5 to AI6 with double performance metrics in less than a year.

Background

Tesla, as a leading electric vehicle manufacturer, has ambitious visions in autonomous driving technology and artificial intelligence. Its AI chips, such as AI5, are central to realizing these visions, powering the company's autonomous driving features and its internal Dojo supercomputer. The global semiconductor industry has faced persistent supply chain challenges in recent years, particularly in advanced process nodes, leading to tight chip supply. TSMC and Samsung are two of the world's largest advanced chip foundries, while Intel is also actively expanding its foundry services to meet growing demand. Elon Musk is known for pursuing vertical integration strategies across his companies, including SpaceX and Tesla, aiming to accelerate innovation and reduce dependency by controlling critical production elements.

In-Depth AI Insights

Why is Tesla's chip strategy going beyond automotive industry norms and deeply engaging in semiconductor manufacturing? - Strategic Independence and Accelerated Innovation: Musk's ultimate goal is rapid iteration and performance doubling of AI chips, demanding unprecedented control over the chip design and manufacturing process. Relying solely on external foundries, even industry giants, could limit Tesla's aggressive innovation pace due to their capacity planning and technology roadmaps. - Cost Control and Scale Economies: In the long term, if Tesla's AI chip demand reaches a significant scale, building its own TeraFab could offer substantial cost advantages. In-house production allows for better optimization of chip design and manufacturing synergy, leading to higher efficiency and lower unit costs. - Geopolitical Risk Mitigation: The current global supply chain faces geopolitical uncertainties. Diversifying production across multiple countries (Taiwan, South Korea, US) and considering building its own fab helps Tesla mitigate potential disruption risks from a single region or supplier, ensuring a continuous supply of critical components. What significant challenges and potential impacts does Tesla's "TeraFab" vision face? - Capital Intensity and Technological Barriers: Building an advanced wafer fab is extremely capital-intensive and requires cutting-edge semiconductor manufacturing expertise. While Tesla has financial strength, starting from scratch in such a complex field will present immense technical and talent challenges, with an exceptionally steep learning curve. - Profitability and Core Business Focus: Such deep vertical integration could dilute Tesla's resources and attention from its core electric vehicle business. Fab operation and profitability would become a new financial burden, especially amidst increasing volatility in the global semiconductor market. - Industry Landscape Disruption: If Tesla successfully builds a TeraFab, it would significantly challenge existing semiconductor foundry models. This could prompt other large tech companies to re-evaluate their supply chain strategies, potentially triggering more vertical integration trends and reshaping the competitive landscape of the semiconductor industry. How might President Donald Trump's "America First" policies influence Tesla's chip strategy? - Policy Incentives and Strategic Alignment: President Trump's "America First" policies aim to encourage businesses to bring manufacturing back to the US, which aligns well with Tesla's consideration of expanding chip manufacturing domestically (potentially through collaboration with Intel or building a TeraFab). Tesla could benefit from federal tax incentives, subsidies, or R&D support. - Supply Chain Resilience and National Security: Encouraging domestic chip manufacturing is consistent with strengthening US independence in critical technology areas, which is considered a vital component of national security. Tesla's move could not only bolster its own supply chain resilience but also receive government backing for critical tech investments and localization efforts, balancing its reliance on foreign foundries like TSMC and Samsung with domestic capacity. - Potential Trade Friction Mitigation: By increasing US-based chip production, Tesla can reduce its reliance on overseas suppliers. This could help mitigate potential trade frictions or export control risks it might face in certain critical technology areas, aligning with the government's long-term goal of supply chain "de-risking."