Toyota, Sumitomo Metal make advances in cathode materials for solid-state batteries

Japan
Source: ReutersPublished: 10/08/2025, 07:59:01 EDT
Toyota
Sumitomo Metal Mining
Solid-State Batteries
EV Technology
Battery Materials
Toyota's logo is seen at an exhibition stall at the Bharat Mobility Global Expo organised by India's commerce ministry at Pragati Maidan in New Delhi, India, February 1, 2024. REUTERS/Anushree Fadnavis Purchase Licensing Rights, opens new tab

News Summary

Toyota Motor and Sumitomo Metal Mining announced advances in developing cathode materials for all-solid-state batteries for electric cars, agreeing to collaborate on mass production. Solid-state batteries promise improved safety, longer lifespan, and faster charging compared to conventional lithium-ion batteries, but mass adoption faces hurdles due to raw material availability, intricate manufacturing processes, and high costs. Joint research since 2021 focused on overcoming cathode material degradation during repeated charging cycles. They have now developed a "highly durable cathode material" using Sumitomo Metal's proprietary powder synthesis technology. Sumitomo Metal plans to begin mass production as early as the financial year beginning April 2028, prioritizing supply to Toyota. Toyota aims to launch EVs equipped with all-solid-state batteries in 2027 or 2028. Toyota is also partnering with Idemitsu Kosan, which is developing lithium sulphide, another key material for solid-state batteries.

Background

All-solid-state batteries are considered the 'holy grail' of EV battery technology due to their potential advantages in safety, energy density, and charging speed, which could significantly surpass current liquid-electrolyte lithium-ion batteries. Traditional lithium-ion batteries pose safety risks in extreme conditions due to their flammable liquid electrolytes, and their energy density improvements face physical limits. Despite significant R&D progress in solid-state batteries, their commercial application still faces multiple challenges. These include securing sufficient rare raw materials, developing cost-effective and complex manufacturing processes, and resolving issues related to battery stability during charge-discharge cycles. Major global automakers and battery manufacturers are increasing their investment in solid-state battery technology, aiming to gain a leading position in the future EV market.

In-Depth AI Insights

What are the strategic implications of Toyota's aggressive 2027/2028 solid-state battery target, especially given broader industry challenges? Toyota's ambitious 2027/2028 timeline for launching EVs with solid-state batteries signals a potential leapfrog strategy to regain EV leadership. It implies significant internal R&D breakthroughs and confidence in scaling production. However, raw material constraints (e.g., lithium sulphide partner Idemitsu Kosan) and cost remain major hurdles for mass market adoption. This move could significantly pressure competitors to accelerate their own solid-state efforts. How does this collaboration between Toyota and Sumitomo Metal Mining impact the competitive landscape for battery materials and EV manufacturing? - This partnership secures a critical supply chain for Toyota, giving it a potential first-mover advantage in durable cathode materials. - Sumitomo Metal Mining gains a guaranteed major customer and validates its proprietary technology. It could lead to a bifurcation in the market: those with integrated solid-state battery supply chains versus those relying on third-party suppliers, potentially creating new barriers to entry for smaller EV players. What are the broader investment risks and opportunities associated with this solid-state battery advancement? - Opportunities: Long-term upside for companies successfully commercializing solid-state tech (Toyota, SMM, Idemitsu Kosan), and potentially for mining companies providing critical raw materials. - Risks: Significant execution risk, high capital expenditure, and the possibility of further delays. Current lithium-ion battery manufacturers face disruption risk, though their expertise in scaling production could be transferable. The high cost factor could limit initial market penetration to premium segments, delaying broader profitability.